Problem Probable causes Remedies
| Porosities, sink holes, fractures in framework |
Recommendations for sprue positioning, heating
and casting temperatures not observed. |
See points 2, 4, 5 and 6 in the instructions for use of dental alloys |
|
Shades are too light and not transparent enough
Porcelain has porosities |
Pre-heating temperature is too high
Firing temperature is too low
Vacuum pump sets in too late
Vacuum levels are too low
|
Reduce Pre-heating temperature
Increase firing temperature
Reduce Pre-heat/Vacuum start temperature
Check furnace/pump for leakage
|
|
Porcelain has rough surface
Not enough glaze on the surface
|
Pre-heating temperature too low
Holding time too short
|
Increase firing temperature
Lengthen holding time
|
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Too much glaze on the surface
Ridges and contours are round
|
Firing temperature too high
Holding time too long
|
Lower firing temperature
Shorten holding time
|
|
Pressure stress cracks: horizontal cracks in the incisal
area or at the pontics
|
Long-term cooling not observed
Cooling temperature too low
Cooling phase too short
|
Long-term cooling or tempering (3 min, 720 °C)
Increase tempering temperature
Lengthen cooling phase
|
|
Tensile stress cracks: craquelé cracks on the surface
(crazing)
|
Wrong alloy
Porcelain’s CTE is too high due to wrong long-
term cooling or heat rate
Wall thickness of framework too thin
|
Check the compatibility of the alloy
Observe minimum wall thickness levels
|
| Bubbling |
Contamination in alloy or in porcelain by use of
false burs
Paste opaque dried incorrectly
Air trapped whilst layering
Too much opaque thinner
Paste applied too thickly
|
Only use burs which are specifically designed for
use in metall ceramics
Only use cross cut tungsten carbide burs
Lengthen pre-drying time
|