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Problem                      Probable causes                  Remedies
Porosities, sink holes, fractures in framework             

Recommendations for sprue positioning, heating

and casting temperatures not observed.                   
 

See points 2, 4, 5 and 6 in the instructions for use of dental alloys       

Shades are too light and not transparent enough

Porcelain has porosities

Pre-heating temperature is too high


Firing temperature is too low


Vacuum pump sets in too late


Vacuum levels are too low

Reduce Pre-heating temperature

Increase firing temperature


Reduce Pre-heat/Vacuum start temperature


Check furnace/pump for leakage

 

Porcelain has rough surface

 


Not enough glaze on the surface

Pre-heating temperature too low


Holding time too short

 

Increase firing temperature


Lengthen holding time

Too much glaze on the surface


Ridges and contours are round

 

Firing temperature too high



Holding time too long

Lower firing temperature



Shorten holding time

Pressure stress cracks: horizontal cracks in the incisal

area or at the pontics

Long-term cooling not observed


Cooling temperature too low


Cooling phase too short

Long-term cooling or tempering (3 min, 720 °C)


Increase tempering
temperature


Lengthen cooling phase

 

Tensile stress cracks: craquelé cracks on the surface

(crazing)

Wrong alloy



Porcelain’s CTE is too high due to wrong long-

term cooling or heat rate


Wall thickness of framework too thin

 

Check the compatibility of the alloy


Observe minimum wall thickness levels

Bubbling Contamination in alloy or in porcelain by use of

false burs


Paste opaque dried incorrectly


Air trapped whilst layering


Too much opaque thinner


Paste applied too thickly
 

Only use burs which are specifically designed for

use in metall ceramics 
 

Only use cross cut tungsten carbide burs


Lengthen pre-drying time

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